Mobile Wood Pellet Plant

500 kg/h Mobile Biomass Pellet Production Line
Mobile biomass pellet plant is designed to meet the use of residential heating or small capacity biomass pellet production, which makes biomass pellets from wood chips, sawdust, cotton stalk, sunflower husk, straw and many other wood and agro wastes. Our mobile biomass pellet plant has gained much popularity due to its high effectivity, reliable operation and low cost. We can make the perfect design according to your workshop and different raw materials with the economical capital investment.
Key Equipment in 500 kg/h Biomass Pellet Production Line

♡Wood Crusher
Wood crusher is adopted in this production line. It integrates the process of chipping and crushing, and it is specially designed to crush branches, stem and fiber stem materials like bamboo, sorghum stalk, etc. with the diameter of 70-200mm. And the diameter of crushed materials is 3-5mm, which is perfect for further processing. For those raw materials whose diameter is less than 50mm, wood hammer mill is a better choice.

♡Pipe Dryer
Moisture content of raw materials is a key factor affecting the final pellet quality. Pipe dryer is used for drying the raw materials whose moisture content is higher than 16%, diameter is less than 3mm and the length is less than 5mm. It is featured by short drying time, large drying intensity and high thermal efficiency. Pipe dryer and rotary drum dryer are both customized according to the customers’ requirements.

♡Electric Flat Die Wood Pellet Mill
Flat die wood pellet machine plays an irreplaceable role in making small capacity wood pellets for family or small scale industrial use. It can turn sawdust, agricultural residues, forestry wastes, wood chips and crop straws into biomass pellets for home or industrial heating. Its low consumption, competitive price, small floor coverage and low failure rate make the flat die wood pellet machine economical and durable. Besides, visibility of the pelletizing process makes it convenient to solve problems timely. Additionally, we provide ring die wood pellet mill for large capacity production and diesel pellet press for electricity lacking areas.

♡Wood Pellet Cooler
The wood pellets discharged from wood pellet mill have high temperature and moisture content. If the pellets are transported or packed without cooling, they can easily stick to each other, lose their shape or even have chance of combustion and mildewing. Therefore, cooling plays an indispensable role. The horizontal pellet cooler integrates the cooling and sieving, which is especially suitable for cooling the expanded and extruded pellets in small capacity. Besides, we offer counter flow pellet cooler machine for large scale wood pellet cooling.

The mobile biomass pellet plant is designed for small capacity pellet fuel production. Because of the simple operation and low investment, mobile biomass pellet plant is popular with families and small scale industries. We are always ready to customize biomass pellet plant based on your unique budget and demand.

The Storage of Biomass Pellets

The Storage of Biomass Pellets
The use of biomass pellets has increased significantly during the last few years. As the winter is approaching, we need to store large amounts of pellet fuel for heating to get warm. Store the pellets in good condition can protect the pellets from getting damp and breaking apart.
Pellets must be transported and stored in dry condition. If the biomass pellets are exposed in the humid environment, they will absorb the water, and then get swell, which severely affects the combustion efficiency in the pellet stove or pellet boiler, even though the pellet fuel is produced by the best pellet mill. High moisture content also promotes microbiological decay and this can result in dangerous conditions, such as self-heating and self-ignition. Due to the high bulk density, pellets only require half the space as conventional firewood. It should be noted that a well-structured pellet storeroom is extremely important if it is to be ensured that the pellets do not break down into dust when filling. Therefore, we need to attach great importance to the storage.

Bag
The most common storage method is using plastic bags, and each can contain 10-20Kg pellets, which is convenient for customers to feed the pellets into the pellet stove or boiler. The bags are usually made by plastic cloth with many layers and two seamed ends. Bags are mainly used by small-scale pellet consumers.
Bulk Storage
If you are tired of feeding your appliance every day or two and hauling heavy bags, you can switch to bulk storage. Bulk storage makes using biomass pellets more convenient. You don’t need to rip open countless plastic bags and dump them into your stove or the hopper of your boiler/furnace. There’s no hauling, no plastic-bag waste, and the pellets won’t break down during the handling. What’s more, it’s nearly dust-free because the bulk-storage container is sealed.
Silo
Silo is an ideal choice to store the biomass pellets outside. The silo is waterproof and it allows for automatic delivery into heating system. The waterproof top allows you to check inside or fill it. It can be viewed through the sight glass in the mid section of the container.
Another form of silo is sack silo, also called flexible silo. It is made of technical fabrics and optimally suited for storing biomass pellets. Sack silo is made of very strong and durable high-tech polyester fabric. The flexible walls make sure that the pellets are filled gently.
No matter what kind of storage measure do we use, as long as it can keep the pellets fuel intact and dry, then it can be taken into consideration to store biomass pellets.

Wood Hammer Mill

Wood Hammer Mill For Wood Pellet Plant
Making pellets is a skilled and complicated process, only choose the right equipment from the first step can you ensure the quality pellets. We understand that many factors must be considered when choosing the right size production equipment. Our aim is to match you with the most suitable machine for your specific material and processing goals. Here we will introduce another crushing machine for you.

Wood Hammer Mill Introduction
Wood hammer mill is a machine used to crush materials by the collision between the high-speed hammer and materials. Different from wood crusher, wood hammer mill is suitable for milling relatively soft and small size raw material like tree branch, cotton stalk, corn stalk, wheat straw etc. with size less than 50mm(diameter). After milled, the output size can reach diameter 3-5 mm, then it is suitable for wood pellet processing.

Wood Hammer Mill Application and Features
1. Wood Hammer Milll is widely used for grinding the biomass material like straw, grain stalk, wood chip and tree branch to be powder of less than 3-5mm, which is the suitable size for making wood pellet.
2. Both coarse and fine grinding can be realized through adjusting the gap between hammers and screen.
3. Simple construction, convenient operation, high efficiency and low power consumption.

Wood Crusher

Wood Crusher Introduction Crushing is the first and also the important step to concern. There are two types of wood crushing machine available for make suitable size sawdust .The choice of proper model depends on the types and size of your raw material.Wood crusher is designed to crush wood branches,twigs,limbs as well as cellulosic stalk materials like bamboo,couch grass,corn stalk,sorghum stalk,etc. It is suitable to crush wood material with diameter of 50-200mm and width of 200mm. For wood material with diameter of less than 50mm,you can choose wood hammer mill. Wood Crusher Features 1.Our wood grinder combines both chipping and crushing, so there is no need to use wood chipper for pre-processing of wood logs. The output by this machine is sawdust which can be further made as wood pellets. 2.Adopts Japan "NSK" bearing which can guarantee a long working life a reliable operation. 3.Wide application in crushing wood materials with diameter of 50-200mm and width of 200mm. 4.Highly eco-friendly and energy-saving. Choose the Most Suitable Wood Grinder It’s necessary to use a wood crusher if your raw material is raw wood of larger size. Wood crusher can process raw wood with size less than 200mm(diameter) and moisture below 30%. After crushed, the output size can reach diameter 3-5mm , which is suitable for further drying and pelletizing.

Wood Pipe Dryer

Pipe Dryer for Wood Material



Pipe dryer is also known as hot flue impluse type dryer or hot air dryer which features high drying efficiency as it can reduce moisture from 40-45% to 8-12% one time. Hot air pipe dryer is specially designed for power and small particle materials (less than 3mm diameter) drying and is the ideal drying equipment in charcoal briquette or wood pellet processing. For those medium and midget plant which produce wood chips and sawdust to biofuel, pipe dryer is always the option. We have also offered rotary drum dryer for wood material drying process.

Sawdust Pipe Dryer Advantages

▷High heating intensity. Due to the high hot air speed,wood materials disperse well in the air and the drying area increases a lot, thus guarantees sufficient drying.
▷High drying speed. Wood material and the air contacting time is quite short and drying time is 0.5-5 seconds. No harm to wood material pelleting.
▷Good drying efficiency&wide application.
▷Wide ranges of hot air source: oil burner,gas stove,hot air coal furnace and vapor heat exchanger.

wood material dryer

Drying Machine for Wood Pellet Plant The wood powder produced by wood crusher and hammer mill has too much moisture which can effect the quality of pellets. So before pelletizing, a drying machine is needed to make the moisture reaches about 15%. According to your production scale, we recommend two type drying machine for you: rotary drum dryer and pipe dryer. Rotary Drum Dryer Introduction Rotary drum dryer is one of the traditional wood drying equipment which is of reliable operation, high flexibility and large processing capacity. It is widely used in metallurgy, chemical, and other large scale industries. Wood Rotary Dryer Wide Application 1. Agriculture, feed and fertilizer industry, such as straw, grass, leaves, wood chips, fish feed,organic fertilizer,etc. 2.Powder or granular materials of special drying requirements. Such as a variety of crystals, magnetic powder, lime and so on. 3.Chemical industry, metallurgical and other industries, such as ores, coal, metal powder, clay. Rotary Drum Dryer Characteristics 1. Large handling capacity and low energy cost & investment. 2. High drying speed. The dryer is of good thermostability, using high temperature and hot air to dry the material quickly. 3. High overloading capacity. Even though there is a little increase in the handing capacity, it does not need to replace equipment. 4. The special design of gear wheel structure can greatly reduce the horizontal force produced by the oblique rotary drum.

How to Buy a Wood Pellet Boiler

If you want an excellent alternative when it comes to traditional heating techniques, a wood pellet boiler will do all the magic for you. Electric, oil and natural gas prices continue to rise, but wood-burning heating alternatives provide an inexpensive, efficient and reliable alternative. They burn wood pellets, which are made from waste wood. Many houses can benefit from wood pellet heating, but there are some things you should know about these boilers before head off to purchase them.
1. Sources
Wood pellet boilers are not available at traditional retailers, but many wood heating companies offer their services online. It is important to check various websites to find out alternative wood pellet boiler suppliers. Browse through the websites to find a wood pellet boiler model that matches your needs.

2. Purpose
These boilers are designed for various purposes, so it is important to have the purpose in mind when making the purchase. For instance, smaller models are best for home. Most models can effectively heat at least a midsize home by burning wood pellets in a highly pressurized mechanism then disperses heat through normal heat piping system. Regardless of your purpose, ensure that the boiler you have chosen fits those needs effectively.
3. Cost
Check out the cost that comes with the wood pellet boilers. In most cases, the costs of these boilers tend to vary from one to another. As such, it is important to compare them on different websites so that you can get the best deal thereafter. Many models also quality for tax rebate options for using alternative energies. Look for these deals will help you save money in the long run. Quality models often run in the thousands of dollars, but wood pellets are extremely inexpensive, which is a small wood-yard byproduct that can be purchased from most boiler suppliers and any standard lumber shop. Many models also take corn as an alternative to wood pellets.
4. Installation
Lastly, check out the guidelines for ordering and installation that comes with the type of boiler you have selected. In order to do this, you will be required to provide some information or simply call the company at a phone number they provide to get information directly. With this, you are good to go in using your boiler with ease.
The information mentioned above is about what you should do before purchasing a pellet mill boiler. I hope you can benefit from it.

Flat die briquette machine introduction

Flat die briquette machine introduction
Flat die briquette machine is to process biomass briquette from a wide range of raw materials. It is a novel practice to collect agricultural waste and municiple solid waste and press them to hard briquettes for industrial heating, thus avoid directly burning and makes great contribution to environment protection. Flat die biomass briquette machine is reasonably structured and stable performance based on high quality steel and spares.

Flat die Biomass briquette press features
--High quality steel material; the outer material is high strength steel and inner mold is hard alloy steel. Inner mold is small in size, thus it is easy to change and can be customized.
--High adaptability to raw material; suitable to crude and high moisture content material(moisture content can reach 50%),therefore lower cost on processing material.
--Low power consumption but high capacity; Adopts novel pressing principle and reduces power loss about 20-30w per ton on average.

--Automatic temperature balancing technology. Briquettes can be pressed at even minus 20℃to 40℃above freezing. Temperature balancing techonlogy ensures molds and chassis stable performance and extends their working life.
--Briquette density can be adjsuted between 0.8-1.4g/cm3; easy feeding and briquetting.
--Novel heat spreading system; no material blocking molds.

Wide ranges of biomass briquette materials
--agricultural waste: wheat bran,straw,rice husk,wheat shell,wheat bran,bean straw,cotton straw,hay,etc.
-wood waste: branches,wood sawdust,etc.
--chemical & pharmacy waste:decoction dreg,furfural dreg,etc.
--Municiple solid waste.
Biomass briquette application
--Biomass briquettes are small in size, about 1/30 of the original material;
--high density of 0.9-1.4g/m3 and combustion rate of 3500-5500 calories.
--Easy to store and transport
Biomass briquettes are popular in kitchen,warming,heating and industrial stove,biomass gasification furnace. As a new type of renewable and clean fuel, it is widely applied in hotels,restaurants,bath houses,urban infrastructure,etc.

Biomass Briquette Machine

Popular Biomass Briquette Machine
With the fluctuating price of oil and gas, people in many regions have become to use stove and furnace to heat their home. Therefore the need of biomass briquette is also increasing.There are two types of biomass briquetting machine, one is flat die briquetting machine which can make the raw material into cylinder woodbars, the other is ring die briquetting machine, the end product of which id square type.

Raw Material to Make Biomass Briquette
Nearly any kinds of Agro-Forestry waste can be used to make biomass briquette. But the moisture content should be about 20-30% and size is below 5*5mm. If the raw material can not reach this standard, they should be crushed and dried first by our wood hammer mill and wood material dryer machine.
Raw Material
1. Wood logs • Tree branch •Saw dust • Wood Chips • Wheat Straw • Peanutshell
2. Rice husk • Sugar Cane Bagasse • Coffee Husk • Tobacco waste • Mustard Stalk • Jute waste • Bamboo Dust • Tea waste • Palm husk •Soybeans• Paddy Straw •Sunflower Seed Husk • Sunflower Stalk • Reeds husk • Cottonplant Stem and many other agro and forest wastes.

Biomass Briquette Features
1. There is no need to add binding material during briquetting process and no pollution when the briquette burns.
2. The heat of biomass briquette is 5000 Calorie higher than raw material.
3. The biomass briquette is a good substitute for firewood and liquefaction gas.
4. Easy to store and transport.

Charcoal Briquette Machine

Charcoal Briquette Machine Introduction
Charcoal briquette is renewable and eco-friendly energy especially for agricultural countries. The awareness of using bio-fuel is increasing day by day due to the soar of the traditional fuel cost. Charcoal biomass briquetting machine is an automatic machine that can make sawdust into briquettes with different size depending on customer's requirements.

Charcoal Briquette Application
1. Widely used for home heating or getting warm.
2. Large demands for international barbecue markets.
3. The charcoal briquettes can be chemical raw material to be processed into activated carbon, carborundum, crystal silicon and so on.
4.Charcoals are the necessary raw materials for carbon disulfide factory, mosquito-repellent incense factory, explosive plants, copper processing factory and casting factory.
We are capable to offer you professional biomass briquettes and wood pellets solutions at any time!

Household Wood Pellet Boiler

Household Wood Pellet Boiler
Known as automatic biomass pellet boiler, household wood pellet boiler has been widely used for central heating and domestic hot water. It is a stand-alone, energy-saving device and mostly used for supply heat for hot water, it can also be connected with heating radiator to keep warm. Household wood pellet boiler is the necessity of house,bath center,canteen,college,greenhouse heating,etc.For commercial heating or warming,we are capable to customize commercial wood pellet boiler.



 
Merits of Household Wood Pellet Boiler
▷High heating exchanging ratio and heating efficiency of above 92% with less fuel compared to the common boiler.
▷Automatic burning. Adjusted thermal power,semi-gasification burning, avoids the disadvantage of no complete combustion.
▷Automatically feeding and firing. As long as feed enough fuel, the boiler can feed itself: 10 kg/time which can meet heating requirement in long time.
▷Small room occupation. Can be installed in buildings,villa and civil house.
▷Energy saving and zero pollution: 0.8-1.5kg/h for 100m2 .
▷Easy operation and installation,safe to use.

Wood Pellet Burner

Wood pellet burner instruction
Wood pellet burner is a piece of burning equipment which transfers biomass fuel to energy for domestic and commercial use. It adopts biomass pellets to replaces traditional fuel and has wide application in offering heat for wood pellet boiler,steam boiler,hot air stove,drying and baking varnish,etc.

Wood pellet burning machine wide application
▷Industry:heating for boiler,Die casting machines,industrial furnace,drying plant,furniture,clothing,kiln,greenhouse,oil well,etc.
▷Food:heating and dehumidification for crop,seed,feed,fruit products,dehydrated vegetables,mushroom,agaric,tremella,tea,tobacco,etc.
▷Commercial:dehumidification for storeroom,baking varnish,workshop,flowers,poultry housing,etc.
▷Daily life:heating for offices,house,schools,hotels,etc.

Biomass pellet burner features
1.High efficiency& energy-saving
operating with biomass fuel. 30-60% cost lower than oil&gas fuel.
2. High heating efficiency
Floating and boiling half gasification combustion, spiral-flow type air distribution. Heating efficiency is more than 90%.
3.Stable and safe operating
positive pressure operating. No tempering.
4.Environmental
Low ash,nitrogen and sulphur discharge. No CO2 discharge. No tar. Meeting National GB13271 Standard.
5.Easy operating
Fully automatic pellet feeding. Only need one person to operate it.
6.Wide application
For heating and dehumidification in industry,food,commercial and daily life.

Wood Hammer Mill For Wood Pellet Plant

Wood Hammer Mill For Wood Pellet Plant
Making pellets is a skilled and complicated process, only choose the right equipment from the first step can you ensure the quality pellets. We understand that many factors must be considered when choosing the right size production equipment. Our aim is to match you with the most suitable machine for your specific material and processing goals. Here we will introduce another crushing machine for you.

Wood Hammer Mill Introduction
Wood hammer mill is a machine used to crush materials by the collision between the high-speed hammer and materials. Different from wood crusher, wood hammer mill is suitable for milling relatively soft and small size raw material like tree branch, cotton stalk, corn stalk, wheat straw etc. with size less than 50mm(diameter). After milled, the output size can reach diameter 3-5 mm, then it is suitable for wood pellet processing.

Electric Flat Die Wood Pellet Mill

Electric Flat Die Wood Pellet Machine Introduction
Flat die wood pellet mill is developed on the basis of flat die feed pellet mill.Compare to grain raw material for animal feed pellets, pelletizing large volume but low density biomass like sawdust, agricultural residues, energy crops require higher pressure. With an electric engine you can precisely adjust the speed of pellet machine die or roller by the transmission of gear-boxes which is connected to the motor. In this way, you can perfectly control wood pellet quality. Our biomass pellet press can process various biomass material into pellets for green fuel and animal bedding.

Electric Flat Die Wood Pellet Mill Features
▷The machine can suppress biomass pellets( sawdust, forestry wastes, crops straw, grain husks) and grain feed pellets.
▷Flexible design of driven or stationary pellet roller and die,compact structure, good appearance.
▷Suitable to medium, small size wood pellet plants or family for commercial heating or warming.
▷Pellet production need no chemical, glue or other additives.
▷High pellet output, low energy consumption, low noise and breakdown rate, economic and durable.

Ring Die Wood Pellet Mill

I wonder if you have noticed or experienced that the fuel price is soaring greatly. Besides, the fossil fuel application has brought so huge harm to the whole word. That's why biomass fuel machine is becoming so much popular. Either biomass briquette or biomass pellet is new energy for clean burning or commercial use. We are professional biomass machines manufacturer and we will introduce ring die wood pellet mill to you.

Ring Die Wood Pellet Machine Introduction
As wood pellets have become a good choice of new type fuel by more and more people, a large scale production of wood pellets is urgently needed. Our ring die wood pellet mill is specially designed in making various biomass materials into wood pellets for industrial and commercial use.The output wood pellets are widely used in electricity-generating and water–heating in industrial boilers and furnaces,power plants or large farms for animal bedding. We offer small wood pellet machine for domestic biomass pellet use.
 
Ring Die Pellet Mill Working Principle  
After the material is sent into feeder, the screw conditioner will mix materials evenly and then distributes the sawdust to pelletizing chamber. The rollers in the chamber drive the material into holes of ring die to form pellets. Meanwhile,There is several knives to cut the pellets into different size as they need. At last, the pellets will be discharged into a container ready for use.




Why Wood Pellets is Popular
We would rather choose biomass pellets than raw wood or agricultural waste for burning. Why?
--Compared with raw materials whose moisture content is 20% to 60%, wood pellets moisture content is substantially lower about 4% to 8%. Less moisture content means higher BTU value.
-- The density of biomass pellet is substantially higher than raw biomass (40 lbs. per cubic foot verses 10-25 lbs. per cubic foot in raw material form); which ensures easy transportation and storage.
--Pellet fuel is renewable, environment friendly, price stable and cost effective for both domestic and commercial use.